Mitsubishi Outlander manuals

Mitsubishi Outlander: Rear Disc Brake Assembly

REMOVAL AND INSTALLATION <2.4L ENGINE: 5 PERSONS SEAT>

Pre-removal operation

Post-installation operation

Mitsubishi Outlander. Basic Brake

Removal steps

  1. Brake tube (brake hose side) connection
  2. Clip
  3. Brake hose
  4. Rear brake caliper assembly
  5. Rear brake disk
  6. Plug

REMOVAL AND INSTALLATION <2.4L ENGINE: 7 PERSONS SEAT, 3.0L ENGINE>

Pre-removal operation

Post-installation operation

Mitsubishi Outlander. Basic Brake

Removal steps

  1. Brake tube (brake hose side) connection
  2. Clip
  3. Brake hose
  4. Rear brake caliper assembly
  5. Rear brake disk
  6. Plug

INSPECTION

BRAKE DISC CHECK

DISASSEMBLY AND ASSEMBLY

Mitsubishi Outlander. Basic Brake

Disassembly steps

  1. Bleeder cap
  2. Bleeder
  3. Guide pin
  4. Lock pin
  5. Bushing
  6. Caliper support
  7. Shim
  8. Brake pad assembly
  9. Clip
  10. Pin boot
  11. Boot ring
  12. Piston boot
  13. Piston
  14. Piston seal
  15. Caliper body

NOTE: Install the brake pad assembly (with wear indicator) to the inner side of the brake disk, making sure that the wear indicator is located on the bottom.

LUBRICATION POINTS

Mitsubishi Outlander. Basic Brake

Mitsubishi Outlander. Basic Brake

DISASSEMBLY SERVICE POINTS

PISTON BOOT/PISTON REMOVAL

CAUTION Blow air gradually to remove the pistons. The pistons will rush out if a force of air is applied suddenly.

Cover the caliper body outer side with a cloth or similar materials.

Blow compressed air through the brake hose installation area to remove the piston and piston boot.

Mitsubishi Outlander. Basic Brake

PISTON SEAL REMOVAL

CAUTION Do not use a flat-tipped screwdriver or similar tool to remove the piston seal. These may damage the inner side of the cylinder.

1. Remove the piston seal with your finger tip.

2. Clean the piston surface and cylinder inner face with alcohol or specified brake fluid.

Brake fluid: DOT3 or DOT4

Mitsubishi Outlander. Basic Brake

INSPECTION

BRAKE PAD WEAR CHECK

WARNING

Measure thickness at the thinnest, most worn area of the pad.

Replace the pad assembly if pad thickness is less than the limit value.

Standard value: 10.0 mm (0.39 inch)
Limit: 2.0 mm (0.08 inch)

Mitsubishi Outlander. Basic Brake

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 Trims

INTERIOR TRIM REMOVAL AND INSTALLATION Removal steps Front scuff plate Cowl side trim Rear scuff plate Front door opening trim Rear door opening trim Front pillar trim Garnish clip Center pillar trim lower cover Seat belt pre-tensioner connector Center pillar trim, lower Center pill

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