Mitsubishi Outlander manuals

Mitsubishi Outlander: Rear Disc Brake Assembly

REMOVAL AND INSTALLATION <2.4L ENGINE: 5 PERSONS SEAT>

Pre-removal operation

Post-installation operation

Mitsubishi Outlander. Basic Brake

Removal steps

  1. Brake tube (brake hose side) connection
  2. Clip
  3. Brake hose
  4. Rear brake caliper assembly
  5. Rear brake disk
  6. Plug

REMOVAL AND INSTALLATION <2.4L ENGINE: 7 PERSONS SEAT, 3.0L ENGINE>

Pre-removal operation

Post-installation operation

Mitsubishi Outlander. Basic Brake

Removal steps

  1. Brake tube (brake hose side) connection
  2. Clip
  3. Brake hose
  4. Rear brake caliper assembly
  5. Rear brake disk
  6. Plug

INSPECTION

BRAKE DISC CHECK

DISASSEMBLY AND ASSEMBLY

Mitsubishi Outlander. Basic Brake

Disassembly steps

  1. Bleeder cap
  2. Bleeder
  3. Guide pin
  4. Lock pin
  5. Bushing
  6. Caliper support
  7. Shim
  8. Brake pad assembly
  9. Clip
  10. Pin boot
  11. Boot ring
  12. Piston boot
  13. Piston
  14. Piston seal
  15. Caliper body

NOTE: Install the brake pad assembly (with wear indicator) to the inner side of the brake disk, making sure that the wear indicator is located on the bottom.

LUBRICATION POINTS

Mitsubishi Outlander. Basic Brake

Mitsubishi Outlander. Basic Brake

DISASSEMBLY SERVICE POINTS

PISTON BOOT/PISTON REMOVAL

CAUTION Blow air gradually to remove the pistons. The pistons will rush out if a force of air is applied suddenly.

Cover the caliper body outer side with a cloth or similar materials.

Blow compressed air through the brake hose installation area to remove the piston and piston boot.

Mitsubishi Outlander. Basic Brake

PISTON SEAL REMOVAL

CAUTION Do not use a flat-tipped screwdriver or similar tool to remove the piston seal. These may damage the inner side of the cylinder.

1. Remove the piston seal with your finger tip.

2. Clean the piston surface and cylinder inner face with alcohol or specified brake fluid.

Brake fluid: DOT3 or DOT4

Mitsubishi Outlander. Basic Brake

INSPECTION

BRAKE PAD WEAR CHECK

WARNING

Measure thickness at the thinnest, most worn area of the pad.

Replace the pad assembly if pad thickness is less than the limit value.

Standard value: 10.0 mm (0.39 inch)
Limit: 2.0 mm (0.08 inch)

Mitsubishi Outlander. Basic Brake

READ NEXT:

 Anti-lock Braking System (ABS)

General Information The 4ABS ensures directional skid and control during hard braking. This ABS uses a 4-sensor system that controls all four wheels independently of each other. EBD *1control can o

 Diagnosis Function

ABS-ECU has the following functions for easier system checks. The following items can be diagnosed using scan tool. Diagnostic trouble code set Service data output Actuator test Freeze frame d

 Diagnostic Trouble Code Procedures

SEE MORE:

 Installation of accessories

We recommend you to consult your MITSUBISHI MOTORS Authorised Service Point. ● The installation of accessories, optional components, etc., should only be carried out within the limits prescribed by law in your country, and in accordance with the guidelines and warnings contained within th

 Transaxle Assembly

REMOVAL AND INSTALLATION Pre-removal operation Engine compartment under cover and side cover removal Transmission fluid draining Air cleaner bracket removal Battery and Battery Tray Removal ECM removal Wiper arm blade assembly and front deck garnish removal Strut Tower Bar Removal Drive s

© 2010-2021 Copyright www.mioutlander.com