Mitsubishi Outlander manuals

Mitsubishi Outlander: Air Bag Module(s) and Clock Spring

REMOVAL AND INSTALLATION

WARNING

SIDE-AIR BAG MODULE

For removal and installation of the front seatback assembly with side-air bag module, refer to GROUP 52A, Front Seat.

DRIVER'S AIR BAG MODULE AND CLOCK SPRING

CAUTION On vehicles with ASC, always carry out steering wheel sensor calibration after the clock spring has been installed (Refer to GROUP 35C, On-vehicle Service-Steering Wheel Sensor Calibration). This is necessary because the ASC-ECU should update the steering neutral point.

Pre-removal operation

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Driver's air bag module removal steps

  1. Negative (−) battery cable connection
  2. Cover
  3. Horn connector connection
  4. Driver's air bag module connector connection
  5. Driver's air bag module

Driver's air bag module installation steps

  1. Driver's air bag module
  1. Driver's air bag module connector connection
  1. Horn connector connection
  1. Cover
  1. Negative (−) battery cable connection

Clock spring removal steps

  1. Negative (−) battery cable connection
  2. Cover
  3. Horn connector connection
  4. Driver's air bag module connector connection
  5. Driver's air bag module
  6. Steering wheel assembly
  1. Paddle shift assembly <vehicles with paddle shift>
  2. Clock spring

Clock spring installation steps

Pre-installation inspection

  1. Clock spring
  1. Paddle shift assembly <vehicles with paddle shift>
  1. Steering wheel assembly
  1. Driver's air bag module
  1. Driver's air bag module connector connection
  1. Horn connector connection
  1. Cover
  1. Negative (−) battery cable connection

Required Special Tools:

PASSENGER'S (FRONT) AIR BAG MODULE

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Passenger's (front) air bag module removal steps

  1. Negative (−) battery cable connection
  2. Passenger's (front) air bag module connector
  1. Passenger's (front) air bag module

Passenger's (front) Installation steps

  1. Passenger's (front) air bag module
  1. Passenger's (front) air bag module connector
  1. Negative (−) battery connection

Required Special Tools:

REMOVAL SERVICE POINTS

NEGATIVE (−) BATTERY CABLE DISCONNECTION

DANGER Wait at least 60 seconds after disconnecting the battery cable before doing any further work.

WARNING Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Disconnect the negative (−) battery cable from the battery and tape the terminal to prevent accidental connection and air bag(s) deployment.

COVER REMOVAL

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Insert the ornament remover (Special tool: MB990784) into the notch shown in the figure, and remove the cover.

DRIVER'S AIR BAG MODULE CONNECTOR REMOVAL

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Slide the outer housing of the driver's air bag module connector in the arrow direction shown, and disconnect the connector.

DRIVER'S AIR BAG MODULE ASSEMBLY REMOVAL

WARNING

Mitsubishi Outlander. Supplemental Restraint System (SRS)

1. Using t-type long torx wrench (T30), a torx screw is loosened completely and removed <CANADA, Except vehicles with S-AWC>.

2. Loosen the torx screw and remove the air bag module assembly <Vehicles with S-AWC (Except CANADA)>.

STEERING WHEEL ASSEMBLY REMOVAL

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Use special tool MB990803 to remove the steering wheel.

CLOCK SPRING REMOVAL

WARNING The removed clock spring should be stored in a clean, dry place.

PASSENGER'S (FRONT) AIR BAG MODULE CONNECTOR REMOVAL

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Slide the outer housing of the passenger's (front) air bag module connector in the arrow direction shown, and disconnect the connector.

PASSENGER'S (FRONT) AIR BAG MODULE REMOVAL

WARNING

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Insert a slotted (−) screwdriver or similar tool to the location shown in the figure. After disengaging the tabs, remove the front passenger's air bag module.

INSTALLATION SERVICE POINTS

PRE-INSTALLATION INSPECTION

WARNING Dispose of air bag modules only according to the specified procedure.

1. When installing the new air bag modules and clock spring, refer to "INSPECTION".

2. Connect the negative (−) battery cable.

CAUTION To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

3. Connect scan tool MB991958 to the data link connector.

4. Turn the ignition switch to the "ON" position.

5. Check DTCs using scan tool MB991958 to ensure entire SRS operates properly.

At this time, check that no DTC except B1B02, B1B06, B1B0A and B1B0E are set.

DANGER Wait at least 60 seconds after disconnecting the battery cable before doing any further work.

WARNING Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.

6. Turn the ignition switch to the "LOCK" (OFF) position.

Disconnect the negative (−) battery cable and tape the terminal to prevent accidental connection and air bags deployment.

CLOCK SPRING INSTALLATION

1. Check that the front wheels are at the straight-ahead position.

CAUTION

2. Align the mating marks of the clock spring.

Alignment of mating marks

  1. Turn the clock spring clockwise fully.
  2. Turn the clock spring counterclockwise approximately three and 1/2 turns to align the mating marks.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

  1. Check that the white roller can be seen from the window for checking the neutral point when the mating marks are aligned.

    NOTE: If the white roller cannot be seen or black roller can be seen, the neutral point is not aligned correctly.

  2. Install the clock spring to the column switch.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

CAUTION Be sure to align the steering wheel sensor neutral position mark. If the neutral position marks are not aligned, the steering wheel operation may damage the steering wheel sensor.

3. Align the steering wheel sensor neutral position mark.

<Vehicle with ASC>

<Alignment of mating marks>

  1. When checking the neutral position check window of the steering wheel sensor, if an arrow can be seen, turn to the direction of the arrow, and align the neutral position mark as shown in the figure.
  2. Install the steering wheel sensor to the column switch assembly, maintaining the neutral position correctly.
  3. Install the column switch assembly to the vehicle, maintaining the neutral position correctly.

STEERING WHEEL ASSEMBLY/DRIVER'S AIR BAG MODULE ASSEMBLY INSTALLATION

CAUTION When installing the steering wheel and air bag module, ensure that the harness of the clock spring does not become caught or tangled.

1. Before installing the steering wheel and air bag module, turn the vehicle's front wheels to the straight-ahead position and align the mating marks of the clock spring.

2. After securing the steering wheel, turn the steering wheel all the way in both directions to confirm that the steering wheel rotation is normal.

DRIVER'S AIR BAG MODULE CONNECTOR/HORN CONNECTOR CONNECTION

Connect the connector securely and route the harnesses not to lie off the cover hole.

POST-INSTALLATION INSPECTION

1. Reconnect the negative (−) battery cable.

2. Turn the ignition switch to "ON" position.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

3. Does the "SRS" warning light illuminate for approximately seven seconds, and go out? 4. If yes, the SRS system is functioning properly.

INSPECTION

AIR BAG MODULE CHECK

DANGER Never attempt to measure the circuit resistance of the air bag modules (squib), even if you are using the specified tester. If the circuit resistance is measured with a tester, accidental air bag deployment will result, and possible serious personal injury.

WARNING If any component damage is found during the following inspection, replace the air bag module with a new one. Dispose of the old one according to the specified procedure.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

1. Check the pad cover for dents, cracks or deformation.

2. Check the connectors for damage, the terminals for deformation, and the harness for binding.

3. Check the air bag inflator case for dents, cracks or deformation.

4. Install the air bag module (driver's side) to the steering wheel and check fit and alignment with the steering wheel.

5. Install the air bag module (front passenger's side) to the instrument panel and front deck crossmember and check fit and alignment.

FRONT SEATBACK ASSEMBLY WITH SIDE-AIR BAG MODULE CHECK

DANGER Never attempt to measure the circuit resistance of the air bag module (squib), even if you are using the specified tester. If the circuit resistance is measured with a tester, accidental air bag deployment will result, and possible serious personal injury.

WARNING If any improper part is found during the following inspection, replace the front seatback assembly with a new one. Dispose of the old one according to the specified procedure.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

1. Check the air bag module deployment section for dents or deformation.

2. Check the connector for damage, the terminals for deformation, and the harness for binding.

CLOCK SPRING CHECK

Mitsubishi Outlander. Supplemental Restraint System (SRS)

If any malfunction is found in the following inspections, replace the clock spring with a new one.

1. Check the connectors and protective tube for damage, and the terminals for deformation.

2. Visually check the case for damage.

3. Check that the continuity exists between the following connector terminals.

CAUTION Do not directly insert a probe, etc. into the terminal from the front of the connector.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

4. Insert the special tool (MB992006) from behind the air bag module connector of the C-205 driver's side.

5. Connect the circuit tester to the special tool as shown in the figure, and check the continuity among terminal No. 1 − 2 or No. 3 − 4.

READ NEXT:

 Side Impact Sensor

REMOVAL AND INSTALLATION WARNING Never attempt to disassemble or repair the side impact sensor. If faulty, replace it. Do not drop or subject the side impact sensor to impact or vibration. Repl

 Curtain Air Bag Module(s)

REMOVAL AND INSTALLATION WARNING Never attempt to disassemble or repair the curtain air bag modules. If faulty, replace it. Do not drop the curtain air bag modules or allow contact with water,

 Air Bag Module and Seat Belt Pre-tensioner Disposal Procedures

Before disposing of an air bag or a vehicle equipped with an air bag, follow the procedures below to deploy the air bag. UNDEPLOYED AIR BAG MODULE DISPOSAL Required Special Tools: MB992102: Air Bag

SEE MORE:

 Diagnosis Function

ABS-ECU has the following functions for easier system checks. The following items can be diagnosed using scan tool. Diagnostic trouble code set Service data output Actuator test Freeze frame data output CHECK OF FREEZE FRAME DATA The freeze frame data can be checked by using the scan tool.

 Post-collision Diagnosis

To inspect and service the SRS after a collision (whether or not the air bags have deployed), perform the following steps. SRS-ECU MEMORY CHECK Required Special Tool: MB991958: Scan Tool (M.U.T.-III Sub Assembly) MB991824:Vehicle Communication Interface (V.C.I.) MB991827:M.U.T.-III USB Cable

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