Mitsubishi Outlander manuals

Mitsubishi Outlander: Curtain Air Bag Module(s)

REMOVAL AND INSTALLATION

WARNING

Pre-removal Operation

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Removal steps

  1. Negative (−) battery cable connection
  1. Curtain air bag module connector connection
  2. Curtain air bag module

INSTALLATION STEPS

  1. Curtain air bag module
  1. Curtain air bag module connector connection
  1. Negative (−) battery cable connection

REMOVAL SERVICE POINTS

NEGATIVE (−) BATTERY CABLE DISCONNECTION

DANGER Wait at least 60 seconds after disconnecting the battery cable before doing any further work.

WARNING Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Disconnect the negative (−) battery cable from the battery and tape the terminal to prevent accidental connection and seat belt pre-tensioner operation.

CURTAIN AIR BAG MODULE CONNECTOR REMOVAL

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Use a flat-tipped screwdriver to unlock the locking button of the curtain air bag harness side connector. After releasing the lock, disconnect the connector.

CURTAIN AIR BAG MODULE REMOVAL

WARNING

INSTALLATION SERVICE POINTS

PRE-INSTALLATION INSPECTION

WARNING Dispose of curtain air bag module only according to the specified procedure.

1. When installing the new curtain air bag module, refer to "INSPECTION".

2. Connect the negative (−) battery cable.

CAUTION To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

3. Connect scan tool MB991958 to the data link connector.

4. Turn the ignition switch to the "ON" position.

5. Check DTCs using scan tool MB991958 to ensure entire SRS operates properly.

At this time, check that no DTC except B1B1A and B1B2C are set.

DANGER Wait at least 60 seconds after disconnecting the battery cable before doing any further work.

WARNING Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.

6. Turn the ignition switch to the "LOCK" (OFF) position.

Disconnect the negative (−) battery cable and tape the terminal to prevent accidental connection and seat belt pre-tensioner operation.

CURTAIN AIR BAG MODULE INSTALLATION

CAUTION

CURTAIN AIR BAG MODULE CONNECTOR CONNECTION

Connect the curtain air bag module connector, then securely lock the locking button of the harness-side connector.

POST-INSTALLATION INSPECTION

1. Connect the negative (−) battery cable.

2. Turn the ignition switch to the "ON" position.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

3. Does the "SRS" warning light illuminate for approximately seven seconds, and go out? 4. If yes, the SRS system is functioning properly.

INSPECTION

CURTAIN AIR BAG MODULE CHECK

DANGER Never attempt to measure the circuit resistance of the air bag modules (squib), even if you are using the specified tester. If the circuit resistance is measured with a tester, accidental air bag deployment will result, and possible serious personal injury.

WARNING If any component damage is found during the following inspection, replace the air bag module with a new one. Dispose of the old one according to the specified procedure.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

1. Check that the curtain air bag deployment part of the headlining is normal.

2. Check the inflator surface for cracks, dents or deformations.

3. Check the air bag for breakage.

4. Check the connector for damage, the terminal for deformation and the harness for binding.

Seat Belts With Pre-tensioner

REMOVAL AND INSTALLATION

WARNING

Pre-removal Operation

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Removal steps

  1. Negative (−) battery cable connection
  1. Center pillar trim upper cap
  2. Center pillar trim upper
  3. lap pre-tensioner connector connection <Driver's seat belt>
  4. Seat belt pre-tensioner connector connection
  5. Seat belt with pre-tensioner

Installation steps

  1. Seat belt with pre-tensioner
  1. Seat belt pre-tensioner connector connection
  1. lap pre-tensioner connector <Driver's seat belt>
  1. Center pillar trim upper
  1. Center pillar trim upper cap
  1. Negative (−) battery cable connection

Required Special Tools:

REMOVAL SERVICE POINTS

NEGATIVE (−) BATTERY CABLE DISCONNECTION

DANGER Wait at least 60 seconds after disconnecting the battery cable before doing any further work. WARNING Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Disconnect the negative (−) battery cable from the battery and tape the terminal to prevent accidental connection and seat belt pre-tensioner operation.

LAP PRE-TENSIONER CONNECTOR DISCONNECTION

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Use a flat-tipped screwdriver to unlock the locking button of the floor wiring harness side connector. After releasing the lock, disconnect the connector.

SEAT BELT PRE-TENSIONER CONNECTOR DISCONNECTION

Mitsubishi Outlander. Supplemental Restraint System (SRS)

Use a flat-tipped screwdriver to unlock the locking button of the floor wiring harness side connector. After releasing the lock, disconnect the connector.

SEAT BELT WITH PRE-TENSIONER REMOVAL

CAUTION When discarding the seat belt with pre-tensioner, discard after operating the pre-tensioner as specified in the service procedure.

INSTALLATION SERVICE POINTS

PRE-INSTALLATION INSPECTION

WARNING Dispose of seat belt pre-tensioner only according to the specified procedure.

1. When installing the new seat belt pre-tensioner, refer to "INSPECTION".

2. Connect the negative (−) battery cable.

CAUTION To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.

Mitsubishi Outlander. Supplemental Restraint System (SRS)

3. Connect scan tool MB991958 to the data link connector.

4. Turn the ignition switch to the "ON" position.

5. Check DTCs using scan tool MB991958 to ensure entire SRS operates properly.

At this time, check that no DTC except B1C35, B1C3A and B1C49 are set.

DANGER Wait at least 60 seconds after disconnecting the battery cable before doing any further work.

WARNING Battery posts, terminals and related accessories contain lead and lead compounds. WASH HANDS AFTER HANDLING. 6. Turn the ignition switch to the "LOCK" (OFF) position.

Disconnect the negative (−) battery cable and tape the terminal to prevent accidental connection and seat belt pre-tensioner operation.

PRE-TENSIONER CONNECTOR CONNECTION

Connect the pre-tensioner connector then securely lock the locking button of the harness-side connector.

POST-INSTALLATION INSPECTION

Mitsubishi Outlander. Supplemental Restraint System (SRS)

1. Reconnect the negative (−) battery cable.

2. Turn the ignition switch to the "ON" position.

3. Does the "SRS" warning light illuminate for approximately seven seconds, and go out? 4. If yes, the SRS system is functioning properly.

INSPECTION

WARNING

1. Check seat belt pre-tensioner for dents, cracks or deformation.

2. Check the connectors for damage, the terminals for deformation, and the harness for binding.

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