Mitsubishi Outlander manuals

Mitsubishi Outlander: Automatic Transaxle Overhaul

Transaxle Models

Mitsubishi Outlander. Automatic Transaxle Overhaul

General Specifications

Mitsubishi Outlander. Automatic Transaxle Overhaul

Service Specifications

Mitsubishi Outlander. Automatic Transaxle Overhaul

Torque Specifications

Transaxle

Mitsubishi Outlander. Automatic Transaxle Overhaul

Transfer

Mitsubishi Outlander. Automatic Transaxle Overhaul

Size of torque wrench used

Mitsubishi Outlander. Automatic Transaxle Overhaul

Adjusting Plate, Snap Ring, Shim, Spacer, Needle Bearing, Thrust Washer and Bearing Race

Retaining plate (For adjustment of Low-reverse brake clearance)

Mitsubishi Outlander. Automatic Transaxle Overhaul

Retaining plate (For adjustment of 2-6 brake clearance)

Mitsubishi Outlander. Automatic Transaxle Overhaul

Differential taper bearing shim (For adjustment of differential preload)

Mitsubishi Outlander. Automatic Transaxle Overhaul

Reduction gear taper bearing shim (For adjustment of reduction gear taper bearing preload) )

Mitsubishi Outlander. Automatic Transaxle Overhaul

Mitsubishi Outlander. Automatic Transaxle Overhaul

Spacer (For adjustment of reduction sun gear end play)

Mitsubishi Outlander. Automatic Transaxle Overhaul

Needle bearing (For adjustment of side cover)

Mitsubishi Outlander. Automatic Transaxle Overhaul

Thrust washer (For adjustment of drum support)

Mitsubishi Outlander. Automatic Transaxle Overhaul

Bearing race (For adjustment of 3-5 reverse clutch)

Mitsubishi Outlander. Automatic Transaxle Overhaul

Sealants

Transaxle

Mitsubishi Outlander. Automatic Transaxle Overhaul

Transfer

Mitsubishi Outlander. Automatic Transaxle Overhaul

FORM-IN-PLACE GASKET (FIPG)

This transaxle has several areas where the form-in-place gasket (FIPG) is used for sealing. To ensure that the FIPG fully serves its purpose, it is necessary to observe some precautions when applying it. Bead size, continuity and location are of paramount importance.

Too thin a bead could cause leaks. Too thick a bead, on the other hand, could be squeezed out of location, causing blocking or narrowing of fluid passages. To prevent leaks or blocking of passages, therefore, it is absolutely necessary to apply the FIPG evenly without a break, while observing the correct bead size.

FIPG hardens as it reacts with the moisture in the atmospheric air, and it is usually used for sealing metallic flange areas.

CAUTION

When re-applying liquid gasket (FIPG), be sure that:

1. Residues of FIPG are cleared from all the ins and outs of parts;

2. Use Mitsubishi genuine parts cleaner (MZ100387) or equivalent to well degrease the FIPG-applied surface.

3. FIPG is correctly applied in accordance with FIPG Application.

Disassembly

Parts sealed with a FIPG can be easily removed without need for the use of a special method. In some cases, however, the FIPG in joints may have to be broken by tapping parts with a mallet or similar tool.

Surface Preparation

Thoroughly remove all substances deposited on the FIPG application surface, using a gasket scraper.

Make sure that the FIPG application surfaces is flat and smooth. Also make sure that the surface is free from oils, greases and foreign substances. Do not fail to remove old FIPG that may remain in the fastener fitting holes.

FIPG Application

Applied FIPG bead should be of the specified size and free of any break. FIPG can be wiped away unless it has completely hardened. Install the mating parts in position while the FIPG is still wet. Do not allow FIPG to spread beyond the sealing areas during installation. Avoid operating the transaxle or letting oils or water come in contact with the sealed area before a time sufficient for FIPG to harden (approximately one hour) has passed.

FIPG application method may vary from location to location. Follow the instruction for each particular case described later in this manual.

Lubricants

Transaxle

Mitsubishi Outlander. Automatic Transaxle Overhaul

Transfer

Mitsubishi Outlander. Automatic Transaxle Overhaul

Special Tools

Transaxle

Mitsubishi Outlander. Automatic Transaxle Overhaul

Mitsubishi Outlander. Automatic Transaxle Overhaul

Mitsubishi Outlander. Automatic Transaxle Overhaul

Transfer

Mitsubishi Outlander. Automatic Transaxle Overhaul

READ NEXT:

 Transaxle

DISASSEMBLY AND ASSEMBLY CAUTION Use a fluid of the designated brand for transmission fluid. Use of transmission fluid not specified by the manufacturer can affect driveability and the durability

 Side Cover

DISASSEMBLY AND ASSEMBLY Side cover D-ring 2-6 brake piston D-ring Spring retainer Snap ring Seal ring Required special tools: MB992196: Spring compressor DISASSEMBLY 1. Remove the seal r

 Differential

DISASSEMBLY AND ASSEMBLY Disassembly Steps Final gear Differential side bearing (transmission case side) Differential side bearing (converter housing side) Differential sub-assembly Required

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 Cylinder Head and Valves

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 DTC P0703, P0705, P0711, P0712, P0713, P0715, P0720, P0725, P0740, P0741, P0745

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