Mitsubishi Outlander manuals

Mitsubishi Outlander: Transfer

DISASSEMBLY AND ASSEMBLY

<Vehicles with S-AWC>

Mitsubishi Outlander. Automatic Transaxle Overhaul

Disassembly steps

  1. Dust seal guard
  2. Oil seal
  3. O-ring
  4. Dust seal
  5. Oil seal
  6. Cover
  7. Transfer

<Vehicles without S-AWC>

Mitsubishi Outlander. Automatic Transaxle Overhaul

Disassembly steps

  1. Dust seal guard
  2. Oil seal
  3. O-ring
  4. Oil seal
  5. Oil seal
  6. Cover
  7. Transfer

Required special tools:

ASSEMBLY SERVICE POINT

COVER INSTALLATION

1. Apply a 1.5 mm diameter bead of sealant as illustrated onto the cover.

3MATD Part No.8660 or equivalent

2. Attach the cover to the transfer and tighten it to the specified torque.

Tightening torque: 12 +- 2 N*m (106 +- 18 in-lb)

Mitsubishi Outlander. Automatic Transaxle Overhaul

OIL SEAL INSTALLATION

CAUTION Pay attention to the transfer case that can possibly twist when the pin projection is too large.

1. Adjust the projection allowances of the two pins of the special tool, Oil Seal Installer (MB992154) to be 0.2 +- 0.1 mm (0.007 +- 0.003 in).

NOTE: The two pins are inserted into the special tool, Oil Seal Installer (MB992154). When the oil seal is replaced, the traces are found on the transfer case so that the replacement using the specified special tool can be recognized.

2. Apply specified grease to the oil seal lip area.

Specified grease: Retinax A

Mitsubishi Outlander. Automatic Transaxle Overhaul

3. Using the special tool MD998812 and MB992154, install the oil seal.

Mitsubishi Outlander. Automatic Transaxle Overhaul

4. Check whether the two traces are found on the transfer case.

Mitsubishi Outlander. Automatic Transaxle Overhaul

DUST SEAL INSTALLATION

1. Using the special tool MD998777 and MD998713, install the oil seal.

Mitsubishi Outlander. Automatic Transaxle Overhaul

OIL SEAL INSTALLATION

1. Using the special tool MB992075 and MB992142, install the oil seal.

2. Apply specified grease to the oil seal lip area.

Specified grease: Retinax A

Mitsubishi Outlander. Automatic Transaxle Overhaul

OIL SEAL INSTALLATION

1. Using the special tool MB990936, install the oil seal.

2. Apply transfer oil to the lip of oil seal.

Mitsubishi Outlander. Automatic Transaxle Overhaul

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