Mitsubishi Outlander manuals

Mitsubishi Outlander: Power Plant Mount

General Information

For the power plant support, the inertial axis four-point mounting system is utilized, and the system has the following features.

CONSTRUCTION DIAGRAM

<2.4L ENGINE>

Mitsubishi Outlander. Power Plant Mount

<3.0L ENGINE>

Mitsubishi Outlander. Power Plant Mount

Special Tool

Mitsubishi Outlander. Power Plant Mount

Engine Mounting

REMOVAL AND INSTALLATION <2.4L ENGINE>

Pre-removal Operation

Post-installation Operation

Mitsubishi Outlander. Power Plant Mount

Removal steps

  1. Power steering pressure hose clamp
  2. Engine mounting bracket
  3. Engine mounting insulator stopper
  4. Engine mounting insulator

REMOVAL SERVICE POINT

ENGINE MOUNTING BRACKET REMOVAL

CAUTION When supporting the engine and transaxle assembly with a garage jack, be careful not to deform the engine oil pan.

1. Place a garage jack against the engine oil pan with a piece of wood in between to support the engine and transaxle assembly.

2. Operate a garage jack so that the engine weight is not applied to the engine mounting insulator, and remove the engine mounting insulator.

INSTALLATION SERVICE POINT

ENGINE MOUNTING INSULATOR STOPPER INSTALLATION

Install the engine mounting insulator stopper as shown in the figure.

Mitsubishi Outlander. Power Plant Mount

REMOVAL AND INSTALLATION <3.0L ENGINE>

Pre-removal operation

Post-installation operation

Mitsubishi Outlander. Power Plant Mount

Removal steps

  1. Engine mounting bracket
  2. Engine mounting insulator stopper
  3. Engine mounting insulator

REMOVAL SERVICE POINT

ENGINE MOUNTING BRACKET REMOVAL

CAUTION When supporting the engine and transaxle assembly with a garage jack, be careful not to deform the engine oil pan.

1. Place a garage jack against the engine oil pan with a piece of wood in between to support the engine and transaxle assembly.

2. Operate a garage jack so that the engine weight is not applied to the engine mounting insulator, and remove the engine mounting insulator.

INSTALLATION SERVICE POINT

ENGINE MOUNTING INSULATOR STOPPER INSTALLATION

Install the engine mounting insulator stopper as shown in the figure.

Mitsubishi Outlander. Power Plant Mount

Transaxle Mounting

REMOVAL AND INSTALLATION <2.4L ENGINE>

Pre-removal operation

Post-installation operation

Mitsubishi Outlander. Power Plant Mount

Removal steps

  1. Transaxle mounting bracket
  1. Transaxle mounting insulator stopper
  2. Transaxle mounting insulator

REMOVAL SERVICE POINT

TRANSAXLE MOUNTING BRACKET REMOVAL

1. Place a garage jack against the transaxle case with a piece of wood in between to support the engine and transaxle assembly.

2. Operate a garage jack so that the transaxle weight is not applied to the transaxle mounting insulator, and remove the transaxle mounting bracket.

INSTALLATION SERVICE POINT

TRANSAXLE MOUNTING INSULATOR STOPPER INSTALLATION

Install the transaxle mounting insulator stopper as shown in the figure.

Mitsubishi Outlander. Power Plant Mount

REMOVAL AND INSTALLATION <3.0L ENGINE>

Pre-removal operation

Post-installation operation

Mitsubishi Outlander. Power Plant Mount

Removal steps

  1. Transaxle mounting bracket
  1. Transaxle mounting insulator stopper
  2. Transaxle mounting insulator

REMOVAL SERVICE POINT

TRANSAXLE MOUNTING BRACKET REMOVAL

1. Place a garage jack against the transaxle case with a piece of wood in between to support the engine and V assembly.

2. Operate a garage jack so that the transaxle weight is not applied to the transaxle mounting insulator, and remove the transaxle mounting bracket.

INSTALLATION SERVICE POINT

TRANSAXLE MOUNTING INSULATOR STOPPER INSTALLATION

Install the transaxle mounting insulator stopper as shown in the figure.

Mitsubishi Outlander. Power Plant Mount

Engine Roll Stopper and Centermember

REMOVAL AND INSTALLATION

CAUTION

Pre-removal and post-installation operation

Mitsubishi Outlander. Power Plant Mount

Front roll stopper and centermember removal steps

  1. Front roll stopper and centermember assembly
  2. Centermember
  3. Front roll stopper

Rear roll stopper removal steps

  1. Rear roll stopper

INSTALLATION SERVICE POINT

FRONT ROLL STOPPER INSTALLATION

Install the front roll stopper so that the hole faces toward the vehicle front.

Mitsubishi Outlander. Power Plant Mount

Crossmember

REMOVAL AND INSTALLATION <2.4L ENGINE>

CAUTION

Pre-removal operation

Post-installation operation

Mitsubishi Outlander. Power Plant Mount

Removal steps

  1. Steering column shaft assembly connection
  2. Self-lock nut (Tie-rod end and knuckle connection)
  3. Stabilizer link assembly
  4. Eye bolt
  5. Gasket
  6. Pressure hose assembly
  7. Return hose connection
  8. Rear roll stopper center bolt
  1. Joint cover grommet
  2. Rear roll stopper
  3. Heat protector
  4. Bracket
  5. Steering gear and linkage assembly
  6. Stabilizer bar bracket
  7. Stabilizer bushing
  8. Stabilizer bar
  9. Front axle crossmember

Required Special Tool:

REMOVAL SERVICE POINTS

STEERING COLUMN SHAFT ASSEMBLY CONNECTION DISCONNECTION

Disconnect the steering gear and linkage assembly from the steering column shaft assembly while sliding the shaft A to the shaft B with the clip claw as shown in the figure is pinched.

Mitsubishi Outlander. Power Plant Mount

SELF-LOCK NUT (TIE-ROD END AND KNUCKLE CONNECTION) REMOVAL

CAUTION

1. Install the special tool MB991897or MB992011 as shown in the figure.

Mitsubishi Outlander. Power Plant Mount

2. Turn the bolt and knob to make the special tool jaws parallel, then hand-tighten the bolt. After tightening, check that the jaws are still parallel.

NOTE: To adjust the special tool jaws to be parallel, set the knob as shown in the figure so that it functions as a fulcrum of the jaws.

3. Turn the bolt and disconnect the tie-rod end from the steering knuckle.

Mitsubishi Outlander. Power Plant Mount

FRONT AXLE CROSSMEMBER ASSEMBLY REMOVAL

1. Jack up and support the front axle crossmember assembly, and remove it.

2. Check the hoses and harnesses for roughness, and then remove the front axle crossmember assembly with the rear roll stopper and the steering gear and linkage assembly installed.

Mitsubishi Outlander. Power Plant Mount

INSTALLATION SERVICE POINTS

STABILIZER BAR/STABILIZER BUSHING/ STABILIZER BAR BRACKET INSTALLATION

Install the stabilizer bar, the stabilizer bushing and the stabilizer bar bracket as shown in the figure.

Mitsubishi Outlander. Power Plant Mount

JOINT COVER GROMMET INSTALLATION

Install the joint cover grommet to the steering gear and linkage assembly by aligning the mating marks as shown in the figure.

Mitsubishi Outlander. Power Plant Mount

REMOVAL AND INSTALLATION <3.0L ENGINE>

CAUTION

Pre-removal operation

Post-installation operation

Mitsubishi Outlander. Power Plant Mount

Removal steps

  1. Steering gear and joint connecting bolt
  2. Self-lock nut (Tie-rod end and knuckle connection)
  3. Stabilizer link assembly
  4. Pressure hose connection
  5. Gasket
  6. Return hose connection
  7. Rear roll stopper center bolt
  1. Joint cover grommet
  2. Rear roll stopper
  3. Heat protector
  4. Steering gear and linkage assembly
  5. Stabilizer bar bracket
  6. Stabilizer bushing
  7. Stabilizer bar
  8. Front axle crossmember

Required Special Tool:

REMOVAL SERVICE POINTS

STEERING COLUMN SHAFT ASSEMBLY CONNECTION DISCONNECTION

Disconnect the steering gear from the steering column assembly while sliding the shaft A to the shaft B with the clip claw as shown in the figure is pinched.

Mitsubishi Outlander. Power Plant Mount

SELF-LOCK NUT (TIE-ROD END AND KNUCKLE CONNECTION) REMOVAL

CAUTION

1. Install the special tool MB991897or MB992011 as shown in the figure.

Mitsubishi Outlander. Power Plant Mount

2. Turn the bolt and knob to make the special tool jaws parallel, then hand-tighten the bolt. After tightening, check that the jaws are still parallel.

NOTE: To adjust the special tool jaws to be parallel, set the knob as shown in the figure so that it functions as a fulcrum of the jaws.

3. Turn the bolt and disconnect the tie-rod end from the steering knuckle.

Mitsubishi Outlander. Power Plant Mount

FRONT AXLE CROSSMEMBER ASSEMBLY REMOVAL

1. Jack up and support the front axle crossmember assembly, and remove it.

2. Check the hoses and harnesses for roughness, and then remove the front axle crossmember assembly with the rear roll stopper and the steering gear and linkage assembly installed.

Mitsubishi Outlander. Power Plant Mount

INSTALLATION SERVICE POINTS

STABILIZER BAR/STABILIZER BUSHING/ STABILIZER BAR BRACKET INSTALLATION

Install the stabilizer bar, the stabilizer bushing and the stabilizer bar bracket as shown in the figure.

Mitsubishi Outlander. Power Plant Mount

JOINT COVER GROMMET INSTALLATION

Install the joint cover grommet to the steering gear and linkage assembly by aligning the mating marks as shown in the figure.

Mitsubishi Outlander. Power Plant Mount

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