Mitsubishi Outlander manuals

Mitsubishi Outlander: Side Cover

DISASSEMBLY AND ASSEMBLY

Mitsubishi Outlander. Automatic Transaxle Overhaul

  1. Side cover
  2. D-ring
  3. 2-6 brake piston
  4. D-ring
  5. Spring retainer
  6. Snap ring
  7. Seal ring

Required special tools:

DISASSEMBLY

1. Remove the seal rings from the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Ensure that the special tool MB992196 is correctly set, directly above the return springs of the spring retainer assembly.

2. Using the special tool MB992196, remove the snap ring while pushing the spring retainer assembly.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Do not remove the return springs from the spring retainer assembly.

3. Remove the spring retainer assembly from the 2-6 brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Do not feed air abruptly. Otherwise, the 2-6 brake piston may become stuck in the side cover.

4. Feed air through the oil hole as indicated in the illustration to remove the 2-6 brake piston from the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

5. Remove the D-rings from the 2-6 reverse brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

ASSEMBLY

CAUTION

1. Install D-rings onto the 2-6 brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Apply transmission fluid to the 2-6 brake piston before installation.

2. Install the 2-6 brake piston onto the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

3. Install the spring retainer assembly onto the 2-6 brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Ensure that the special tool MB992196 is correctly set, directly above the return springs of the spring retainer assembly.

4. Using the special tool MB992196, install the snap ring while pushing the spring retainer assembly.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION

5. Install seal rings onto the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

READ NEXT:

 Differential

DISASSEMBLY AND ASSEMBLY Disassembly Steps Final gear Differential side bearing (transmission case side) Differential side bearing (converter housing side) Differential sub-assembly Required

 Transfer

DISASSEMBLY AND ASSEMBLY <Vehicles with S-AWC> Disassembly steps Dust seal guard Oil seal O-ring Dust seal Oil seal Cover Transfer <Vehicles without S-AWC> Disassembly steps

 Propeller Shaft

General Information The 2-piece, 3-joint type propeller shaft with a center bearing is adopted. It has the following features: The DOJ, which is of less sliding resistance, is used for the No.2 jo

SEE MORE:

 Trailing Arm Assembly

REMOVAL AND INSTALLATION <2.4L ENGINE: 5 PERSONS SEAT> CAUTION The parts indicated by *1 should be temporarily tightened, and then fully tightened with the vehicle standing on the ground and the curb weight condition. The parts indicated by *2 are the bolts/nuts with friction coefficie

 Harness Connector Inspection (Electrical)

CONNECTOR CONTINUITY AND VOLTAGE TEST Required Special Tools: MB991219: Test Harness Set MD998459: Test Harness Follow the steps below to avoid causing poor connector contact and/or reduced waterproof performance of connectors when checking continuity and/or voltage at waterproof connectors. CAU

© 2010-2024 Copyright www.mioutlander.com