Mitsubishi Outlander manuals

Mitsubishi Outlander: Side Cover

DISASSEMBLY AND ASSEMBLY

Mitsubishi Outlander. Automatic Transaxle Overhaul

  1. Side cover
  2. D-ring
  3. 2-6 brake piston
  4. D-ring
  5. Spring retainer
  6. Snap ring
  7. Seal ring

Required special tools:

DISASSEMBLY

1. Remove the seal rings from the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Ensure that the special tool MB992196 is correctly set, directly above the return springs of the spring retainer assembly.

2. Using the special tool MB992196, remove the snap ring while pushing the spring retainer assembly.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Do not remove the return springs from the spring retainer assembly.

3. Remove the spring retainer assembly from the 2-6 brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Do not feed air abruptly. Otherwise, the 2-6 brake piston may become stuck in the side cover.

4. Feed air through the oil hole as indicated in the illustration to remove the 2-6 brake piston from the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

5. Remove the D-rings from the 2-6 reverse brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

ASSEMBLY

CAUTION

1. Install D-rings onto the 2-6 brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Apply transmission fluid to the 2-6 brake piston before installation.

2. Install the 2-6 brake piston onto the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

3. Install the spring retainer assembly onto the 2-6 brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Ensure that the special tool MB992196 is correctly set, directly above the return springs of the spring retainer assembly.

4. Using the special tool MB992196, install the snap ring while pushing the spring retainer assembly.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION

5. Install seal rings onto the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

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 Differential

DISASSEMBLY AND ASSEMBLY Disassembly Steps Final gear Differential side bearing (transmission case side) Differential side bearing (converter housing side) Differential sub-assembly Required

 Transfer

DISASSEMBLY AND ASSEMBLY <Vehicles with S-AWC> Disassembly steps Dust seal guard Oil seal O-ring Dust seal Oil seal Cover Transfer <Vehicles without S-AWC> Disassembly steps

 Propeller Shaft

General Information The 2-piece, 3-joint type propeller shaft with a center bearing is adopted. It has the following features: The DOJ, which is of less sliding resistance, is used for the No.2 jo

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 On-vehicle Service

DOOR FIT ADJUSTMENT Required Special Tools: MB990211: Slide Hammer MB990243: Body Puller MB990900 or MB991164: Door Adjusting Wrench MB990939: Brass Bar CAUTION Do not rotate special tool MB991164 with a torque of over 98 N*m (72 ft-lb). 1. When the clearance between the door and the body

 General Information

CENTRAL DOOR LOCKING SYSTEM The central door locking system operates the door lock actuator to lock or unlock the doors and liftgate using the door lock switch built into the front power window (main or sub RH) switch. The system has the following operations and features: All doors and liftgate ca

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