Mitsubishi Outlander manuals

Mitsubishi Outlander: Side Cover

DISASSEMBLY AND ASSEMBLY

Mitsubishi Outlander. Automatic Transaxle Overhaul

  1. Side cover
  2. D-ring
  3. 2-6 brake piston
  4. D-ring
  5. Spring retainer
  6. Snap ring
  7. Seal ring

Required special tools:

DISASSEMBLY

1. Remove the seal rings from the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Ensure that the special tool MB992196 is correctly set, directly above the return springs of the spring retainer assembly.

2. Using the special tool MB992196, remove the snap ring while pushing the spring retainer assembly.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Do not remove the return springs from the spring retainer assembly.

3. Remove the spring retainer assembly from the 2-6 brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Do not feed air abruptly. Otherwise, the 2-6 brake piston may become stuck in the side cover.

4. Feed air through the oil hole as indicated in the illustration to remove the 2-6 brake piston from the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

5. Remove the D-rings from the 2-6 reverse brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

ASSEMBLY

CAUTION

1. Install D-rings onto the 2-6 brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Apply transmission fluid to the 2-6 brake piston before installation.

2. Install the 2-6 brake piston onto the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

3. Install the spring retainer assembly onto the 2-6 brake piston.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION Ensure that the special tool MB992196 is correctly set, directly above the return springs of the spring retainer assembly.

4. Using the special tool MB992196, install the snap ring while pushing the spring retainer assembly.

Mitsubishi Outlander. Automatic Transaxle Overhaul

CAUTION

5. Install seal rings onto the side cover.

Mitsubishi Outlander. Automatic Transaxle Overhaul

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 Propeller Shaft

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 Front Axle

General Information For the front axle, the unit ball bearing (double-row angular contact ball bearing) with an integral oil seal is used as a wheel bearing, and EBJ-PTJ type constant velocity joint as a driveshaft. It has the following features: The driveshaft incorporates EBJ-PTJ type constant

 Reduction Gear

DISASSEMBLY AND ASSEMBLY Nut Reduction gear bearing Reduction gear bearing Reduction gear sub-assembly Adjusting shim Required special tools: MB990810: Side bearing puller MB990947: Lower arm push arbor MD999566: Crow MB990984: Mount bushing lower roll insulator arbor MD998917: Bearin

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