Mitsubishi Outlander manuals

Mitsubishi Outlander: Oil Pan and Timing Chain Case

REMOVAL AND INSTALLATION

Mitsubishi Outlander. Engine Overhaul

Removal steps

  1. Breather hose
  2. PCV hose
  3. Positive Crankcase Ventilation Valve
  4. Positive Crankcase Ventilation Valve gasket
  5. Oil filler cap
  6. O-ring
  7. Oil drain plug
  8. Oil drain plug gasket
  9. Oil filter
  10. Cylinder head cover
  11. Cylinder head cover gasket
  12. Air compressor bracket
  13. Oil pan
  14. Engine support bracket
  15. Front oil seal
  16. Timing chain case

Required Special Tool:

REMOVAL SERVICE POINTS

OIL FILTER REMOVAL

Use special tool MB991396 to remove the oil filter.

Mitsubishi Outlander. Engine Overhaul

OIL PAN REMOVAL

1. Remove oil pan tightening bolts.

CAUTION

Lightly tap the oil pan FIPG cutter to drive in, taking care not to damage the ladder frame and oil pan sealed area.

2. Lightly tap special tool oil pan FIPG cutter (MD998727) to drive in the illustrated groove of the oil pan and ladder frame.

Mitsubishi Outlander. Engine Overhaul

3. Lightly tap and slide special tool MD998727 to remove the oil pan.

Mitsubishi Outlander. Engine Overhaul

TIMING CHAIN CASE REMOVAL

If the timing chain case is difficult to remove, insert a hammer handle as shown in the illustration and lightly pry it.

Mitsubishi Outlander. Engine Overhaul

INSTALLATION SERVICE POINTS

TIMING CHAIN CASE INSTALLATION

CAUTION

1. Completely remove the liquid gasket adhering to the timing chain case, the cylinder block and the cylinder head.

2. Completely remove the sealant remaining on the 3-plane contact surface among the cylinder head, the cylinder block and the gasket. Carry out the degresing

Mitsubishi Outlander. Engine Overhaul

CAUTION

Install the timing chain case within three minutes after applying the liquid gasket.

3. Apply liquid gasket of 2.5 +- 0.5 mm (0.10 +- 0.02 inch) in thickness to the timing chain case. For illustrated A locations, however, apply liquid gasket of 4.5 +- 0.5 mm (0.18 +- 0.02 inch) in diameter or liquid gasket of 2.5 +- 0.5 mm (0.10 +- 0.02 inch) by putting one on top of another as shown in the illustration.

Specified sealant: Three bond 1217G or exact equivalent

4. The engine oil staying at the cylinder gasket oozes to the 3-plane contact surface described in Step 2 and 3. Swiftly apply the liquid gasket to this area after degreasing.

Specified sealant: Three bond 1217G or exact equivalent

Mitsubishi Outlander. Engine Overhaul

5. Tighten timing chain case mounting bolts to the specified tightening torque.

Tightening torque
A: 24 +- 4 N*m (18 +- 2 ft-lb)
B: 10 +- 2 N*m (89 +- 17 in-lb)
C: 10 +- 2 N*m (89 +- 17 in-lb)
D: 13 +- 1 N*m (115 +- 8 in-lb)

Mitsubishi Outlander. Engine Overhaul

FRONT OIL SEAL INSTALLATION

1. Apply engine oil to the internal circumference of the oil seal.

2. Use special tool MB991448 to install the front oil seal on the timing chain case.

Mitsubishi Outlander. Engine Overhaul

OIL PAN INSTALLATION

1. Completely remove liquid gasket adhering to the cylinder block and oil pan.

2. Degrease the cylinder block and oil pan.

CAUTION

Install the oil pan within three minutes after liquid gasket is applied.

3. Apply liquid gasket of φ2.5 +- 0.5 mm (0.10 +- 0.02 inch) of thickness in diameter to the illustrated area of the oil pan.

Specified sealant: Three bond 1217G or exact equivalent

4. Tighten the oil pan to the specified tightening torque.

Tightening torque:
M6:10 +- 1 N*m (89 +- 17 in-lb)
M8: 29 +- 2 N*m (21 +- 1 ft-lb)

Mitsubishi Outlander. Engine Overhaul

CYLINDER HEAD COVER INSTALLATION

1. Completely remove liquid gasket adhering to the cylinder head cover, timing chain case and cylinder head.

2. Degrease the cylinder head cover, timing chain case and cylinder head.

CAUTION

Install the cylinder head cover immediately after liquid gasket is applied.

3. Appropriately use a minimum amount of sealant. Besides, be careful not to allow sealant to squeeze out from the application area.

Apply liquid gasket of 4 mm (0.15 inch) of thickness in diameter.

Specified sealant: Three bond 1217G or exact equivalent

Mitsubishi Outlander. Engine Overhaul

4. Tighten the cylinder head cover to the tightening torque in the order shown in the illustration.

Tightening torque: 3.0 +- 1.0 N*m (27 +- 8 in-lb)

5. Then, tighten it to the specified tightening torque in the same order.

Tightening torque: 5.5 +- 0.5 N*m (49 +- 4 in-lb)

Mitsubishi Outlander. Engine Overhaul

OIL FILTER INSTALLATION

1. Clean the oil filter mounting surface of the ladder frame.

2. Apply engine oil to the O-ring of the oil filter.

Mitsubishi Outlander. Engine Overhaul

CAUTION

Use special tool MB991396 to install the oil filter. Tightening it by hand causes oil leakage due to lack of torque.

3. Screw in the oil filter. When the O-ring contacts the mounting surface, use a filter wrench to tighten it.

Tightening torque 3/4 turns (14 +- 2 N*m [124 +- 17 in-lb] )

Mitsubishi Outlander. Engine Overhaul

READ NEXT:

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 Cylinder Head and Valves

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