Mitsubishi Outlander: Power Steering Oil Pump
Assembly
REMOVAL AND INSTALLATION
Pre-removal operation
- Power Steering Fluid Draining
- Engine Upper Cover Removal
- Engine Room Side Cover (RH) Removal
- Generator and Others Belt Removal
Post-installation operation
- Generator and Others Belt Installation
- Generator and Others Belt Tension Check
- Engine Upper Cover Installation
- Engine Room Side Cover (RH) Installation
- Power Steering Fluid Refilling and Bleeding
<2.4L Engine>

Removal steps
- Suction hose connection
- Pressure switch connector
connection
- Clamp bolt
- Eye bolt
- Gasket
- Pressure hose assembly
connection
- Harness bracket
- Oil pump assembly
- Oil pump bracket
<3.0L Engine>

Removal steps
- Pressure switch connector
connection
- Suction hose connection
- Eye bolt
- Gasket
- Pressure hose assembly
connection
- Oil pump assembly
- Heat protector
- Power steering pump bracket
REMOVAL SERVICE POINT
OIL PUMP ASSEMBLY REMOVAL
When removing the oil pump assembly, remove the stabilizer
link and stabilizer bar bracket, shift the stabilizer bar to the left
of the vehicle, and then remove the assembly from the front
wheel house (right side).

INSTALLATION SERVICE POINT
SUCTION HOSE CONNECTION
Align the suction hose marking within the area shown in the figure
and connect the suction hose.


INSPECTION
- Check the drive belt for cracks.
- Check the pulley for uneven rotation.
DISASSEMBLY AND ASSEMBLY
CAUTION
Do not use ATF-SP II M and ATF-SP III for the power steering fluid.
<2.4L Engine>

<3.0L Engine>

Disassembly steps
- Pump cover
- O-ring
- Snap ring
- Pulley and shaft
- Vane
- Cam ring
- Rotor
- Pin
- Side plate
- O-ring
- Oil seal
- Plug assembly
- O-ring
- Flow control spring
- Suction connector
- O-ring
- Terminal assembly
- O-ring
- O-ring
- Oil pump case
Required Special Tools:
- MB990938: Bar (Snap-in type)
- MB991203: Oil Seal and Bearing Installer
ASSEMBLY SERVICE POINTS
O-RING INSTALLATION


OIL SEAL INSTALLATION
Use the following special tools to install the oil seal.
- Installer special tool bar (MB990938) [Including in the special tool
bearing and oil seal installer set (MB990925) ]
- Special tool oil seal and bearing installer (MB991203)

CAM RING INSTALLATION
CAUTION
Be sure to install the cam ring in the correct direction as
shown.
Install the cam ring as shown in the illustration.

INSPECTION
- Check the pulley and shaft for wear or damage.
- Check the rotor and vane groove for "stepped" wear.
- Check the contact surface of cam ring and vanes for
"stepped" wear.
- Check the vanes for damage.
READ NEXT:
REMOVAL AND INSTALLATION
Pre-removal operation
Power Steering Fluid Draining
Engine room Under Cover Front (A,B,C), Engine room
Side Cover, Engine room Under Cover Rear Removal
Propeller Shaft A
General Information
F1CJA, W1CJA model has been established.
TRANSAXLE
The transaxle consists of the torque converter and
gear train. The three-element, one-stage, two-phase
type torque converter wit
SEE MORE:
KOS-ECU
REMOVAL AND INSTALLATION
CAUTION
If KOS-ECU is replaced, refer to ID code registration
need judgment table P.42B to complete
the registration of each ID code.
Removal
KOS-ECU
Exterior Transmitter Antenna
Assembly, Interior Transmitter
Antenna Assembly, Receiver
Antenna Module
REMOVAL AN
DOOR FIT ADJUSTMENT
Required Special Tools:
MB990211: Slide Hammer
MB990243: Body Puller
MB990900 or MB991164: Door Adjusting Wrench
MB990939: Brass Bar
CAUTION
Do not rotate special tool MB991164 with a torque of
over 98 N*m (72 ft-lb).
1. When the clearance between the door and the body
© 2010-2025 Copyright www.mioutlander.com
