Mitsubishi Outlander: Reduction Gear
DISASSEMBLY AND ASSEMBLY
- Nut
- Reduction gear bearing
- Reduction gear bearing
- Reduction gear sub-assembly
- Adjusting shim
Required special tools:
- MB990810: Side bearing puller
- MB990947: Lower arm push arbor
- MD999566: Crow
- MB990984: Mount bushing lower roll insulator arbor
- MD998917: Bearing remover
- MD998812: Installer Cap
- MD998813: Installer-100
- MD998819: Installer adapter (40)
DISASSEMBLY SERVICE POINT
NUT REMOVAL
Remove the nut from the reduction gear sub-assembly.
REDUCTION GEAR BEARING REMOVAL
CAUTION Align the tang of special tool as shown in the diagram.
Using the special tools MB990810, MB990947 and MD999566, remove the inner race of reduction gear bearing (converter housing side) from the reduction gear sub-assembly.
REDUCTION GEAR BEARING REMOVAL
Using the special tools MB990984 and MD998917, remove the outer race of reduction gear bearing (transaxle case side) from the reduction gear sub-assembly.
ASSEMBLY SERVICE POINT
REDUCTION GEAR BEARING INSTALLATION
CAUTION
- Do not re-use the inner race.
- Replace the inner race together with the outer race.
Using the special tools MD998812, MD998813 and MD998819, install the inner race of reduction gear bearing (transaxle case side) on the reduction gear sub-assembly.
REDUCTION GEAR BEARING INSTALLATION
CAUTION
- Do not re-use the inner race.
- Replace the inner race together with the outer race.
Using the special tools MD998812, MD998813 and MD998819, install the inner race of reduction gear bearing (converter housing side) on the reduction gear sub-assembly.
NUT INSTALLATION
Install the nut on the reduction gear sub-assembly to the specified torque.
Tightening torque: 250 N*m (184 ft-lb)
INSPECTION
REDUCTION GEAR SUB-ASSEMBLY
Measure the inner race press-fit shaft diameter of reduction gear sub-assembly, and replace the assembly if the diameter does not meet the standard value.
Standard values
- Converter housing side
φ30.008 − 30.029 mm (φ1.1814 − 1.1822 in) - Transaxle case side
φ30.008 − 30.029 mm (φ1.1814 − 1.1822 in)
Reduction Gear Sub-assembly
ASSEMBLY
CAUTION The reduction gear sub-assembly can only be assembled, not disassembled.
Assembly steps
- Idler gear
- Reduction pinion gear
Required special tools:
- MD998812: Installer Cap
- MD998813: Installer-100
- MD998819: Installer adapter (40)
ASSEMBLY SERVICE POINT
REDUCTION PINION GEAR / IDLER GEAR INSTALLATION
CAUTION When attaching the idler gear to the reduction pinion gear, make sure the center boss portion A faces the reduction pinion gear.
Using the special tools MD998812, MD998813 and MD998819, attach the idler gear to the reduction pinion gear.
READ NEXT:
Differential
DISASSEMBLY AND ASSEMBLY
Disassembly steps
Differential side bearing
Differential side bearing
Differential sub-assembly
Adjusting shim
Required special tools:
MB990810: Side bearing puller
General Information
F6AJA and W6AJA models have been established. For the AWD system mounted to
some vehicles,
based on the electronic control AWD which distributes
the driving force to the rear wheels, the driving
forc
SEE MORE:
Headlamp levelling
Except for vehicles with discharge headlamps
The angle of the headlamp beam varies depending upon the load carried by the
vehicle.
The headlamp levelling switch can be used to adjust the headlamp illumination
distance (when the lower beam is illuminated) so that the headlamps’ glare does
On-vehicle Service
ENGINE COOLANT LEAK CHECK
WARNING
When pressure testing the cooling system, slowly
release cooling system pressure to avoid getting
burned by hot coolant.
CAUTION
Be sure to completely clean away any moisture from
the places checked.
When the tester is taken out, be careful not to spill any
co
