Mitsubishi Outlander manuals

Mitsubishi Outlander: Balancer Timing Chain, Balancer Shaft and Oil Pump Module

Mitsubishi Outlander 2007-2013 Service Manual / Engine / Engine Mechanical - 2.4L Engine / Balancer Timing Chain, Balancer Shaft and Oil Pump Module

REMOVAL AND INSTALLATION

Pre-removal and Post-installation Operation

Mitsubishi Outlander. Engine Mechanical

Removal steps

  1. Timing chain tensioner
  2. Balancer timing chain guide
  3. Balancer timing chain guide
  4. Balancer shaft and oil pump module
  5. Balancer timing chain
  6. Crankshaft sprocket

Required Special Tool:

REMOVAL SERVICE POINT

TIMING CHAIN TENSIONER REMOVAL

CAUTION

Securely install the plunger of the timing chain tensioner.

Otherwise, it may pop out.

1. Press the balancer timing chain against the timing chain tensioner, compress the plunger of the timing chain tensioner and insert hard wire (piano wire, etc.) or L-shaped hexagon wrench (1.5 mm [0.05 inch] ) to fix the plunger of the timing chain tensioner.

2. Remove the timing chain tensioner.

Mitsubishi Outlander. Engine Mechanical

INSTALLATION SERVICE POINTS

CRANKSHAFT SPROCKET/BALANCER TIMING CHAIN/BALANCER SHAFT AND OIL PUMP MODULE INSTALLATION

1. When installing the new balancer shaft and oil pump module, apply oil to the oil pump in the balancer shaft and oil pump module and the balancer shaft bearing as follows.

  1. Clean the inside of the removed engine oil pan, and put the balancer shaft and oil pump module into the engine oil pan with its oil inlet port facing up.
  2. Pour new engine oil until two-thirds of the balancer shaft and oil pump module is soaked.
  3. Fill the engine oil (approximately 50 cm3 [3.05 cu.in.] ) into the balancer shaft and oil pump module from the oil inlet port.

Mitsubishi Outlander. Engine Mechanical

  1. Turn the balancer shaft sprocket of the balancer shaft and oil pump module clockwise four rotations or more to apply the engine oil to the entire area of the oil pump and the balancer shaft bearing.

Mitsubishi Outlander. Engine Mechanical

2. With the link marks (orange or blue) of balancer timing chain aligned with the timing marks of balancer sprocket and crankshaft sprocket, install the balancer shaft and oil pump module together with the balancer timing chain and crankshaft sprocket as one unit to the cylinder block. At this time, securely bring the balancer shaft and oil pump module into contact with the rudder frame mounting area.

3. Apply an adequate and minimum amount of engine oil to the threads and bearing surfaces of the balancer shaft and oil pump module bolts.

Mitsubishi Outlander. Engine Mechanical

4. Tighten the balancer shaft and oil pump module bolts to the specified torque of 20 N*m (15 ft-lb) in the order of number shown in the figure.

5. Retighten the balancer shaft and oil pump module bolts to the specified torque of 44 N*m (33 ft-lb) in the order of number shown in the figure.

6. Loosen each balancer shaft and oil pump module bolt fully in the reverse sequence to that shown.

7. Tighten the balancer shaft and oil pump module bolts to the specified torque of 20 N*m (15 ft-lb) in the order of number shown in the figure.

Mitsubishi Outlander. Engine Mechanical

8. After tightening to the specified torque, tighten the balancer shaft and oil pump module bolts to 135 degrees, using special tool MB991614, in the order of number shown in the figure.

Mitsubishi Outlander. Engine Mechanical

Mitsubishi Outlander. Engine Mechanical

TIMING CHAIN TENSIONER INSTALLATION

1. Install the timing chain tensioner to the cylinder block.

2. Remove the hard wire or L-shaped hexagon wrench fixing the plunger of the timing chain tensioner to apply tension to the balancer timing chain.

Mitsubishi Outlander. Engine Mechanical

READ NEXT:

 Balancer Shaft and Oil Pump Module

REMOVAL AND INSTALLATION Pre-removal and Post-installation Operation Engine Oil Pan Removal and Installation Removal steps Balancer shaft and oil pump module Required Special Tool: MB991614:

 Engine Assembly

REMOVAL AND INSTALLATION CAUTION When the engine assembly replacement is performed, use scan tool MB991958 to initialize the learning value. Pre-removal operation Hood Removal Fuel Line Pressure

 Engine Overhaul - 2.4L Engine

General Specifications Service Specifications Rework Dimensions Torque Specifications NEW TIGHTENING METHOD BY USING PLASTIC REGION TIGHTENING BOLT Plastic region tightening bolts are used in s

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 Seat belts

To protect you and your passengers in the event of an accident, it is most important that the seat belts be worn correctly While drive. The front seat belts have a pre-tensioner system. These belts are used the same way as a conventional seat belt. Refer to “Seat belt pre-tensioner system an

 Manual transmission

The shift pattern is shown on the gearshift lever knob. Be sure to always fully depress the clutch pedal before attempting to shift the lever. CAUTION: ● Do not put the gearshift lever into the reverse position while the vehicle is moving forward. Doing so could damage the transmission

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