Mitsubishi Outlander manuals

Mitsubishi Outlander: Forward Clutch

DISASSEMBLY AND ASSEMBLY

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

Disassembly steps

  1. Snap ring
  2. Internal gear
  3. Snap ring
  4. Snap ring
  5. Seal ring (small)
  6. Seal ring (big)
  7. Input shaft
  8. Forward clutch sub-assembly

DISASSEMBLY SERVICE POINT

SNAP RING REMOVAL

Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

INTERNAL GEAR REMOVAL

Remove the internal gear from the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SNAP RING REMOVAL

Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SNAP RING REMOVAL

Remove the snap ring using snap ring pliers, and remove the input shaft from the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SEAL RING REMOVAL

Remove the seal rings (small and big) from the input shaft.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

REASSEMBLY SERVICE POINT

SEAL RING INSTALLATION

CAUTION

Install the seal rings (small and big) on the input shaft.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SNAP RING INSTALLATION

CAUTION

Install the input shaft on the forward clutch drum, and attach the snap ring.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SNAP RING INSTALLATION

CAUTION Do not re-use the snap ring.

Install the snap ring on the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

INTERNAL GEAR INSTALLATION

Install the internal gear on the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SNAP RING INSTALLATION

CAUTION Do not re-use the snap ring.

Install the snap ring on the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

INSPECTION

FORWARD CLUTCH SUB-ASSEMBLY

Check if there is a damage, deformation, or burn marks, and replace the forward clutch sub-assembly if any defect is found.

INPUT SHAFT AND INTERNAL GEAR

Check if there is a damage or deformation, and replace if any defect is found.

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 Reduction Gear

DISASSEMBLY AND ASSEMBLY Nut Reduction gear bearing Reduction gear bearing Reduction gear sub-assembly Adjusting shim Required special tools: MB990810: Side bearing puller MB990947: Lower a

 Differential

DISASSEMBLY AND ASSEMBLY Disassembly steps Differential side bearing Differential side bearing Differential sub-assembly Adjusting shim Required special tools: MB990810: Side bearing puller

 Automatic Transaxle

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 Seat belts

To protect you and your passengers in the event of an accident, it is most important that the seat belts be worn correctly While drive. The front seat belts have a pre-tensioner system. These belts are used the same way as a conventional seat belt. Refer to “Seat belt pre-tensioner system an

 On-vehicle Service

DOOR FIT ADJUSTMENT Required Special Tools: MB990211: Slide Hammer MB990243: Body Puller MB990900 or MB991164: Door Adjusting Wrench MB990939: Brass Bar CAUTION Do not rotate special tool MB991164 with a torque of over 98 N*m (72 ft-lb). 1. When the clearance between the door and the body

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