Mitsubishi Outlander manuals

Mitsubishi Outlander: Forward Clutch

DISASSEMBLY AND ASSEMBLY

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

Disassembly steps

  1. Snap ring
  2. Internal gear
  3. Snap ring
  4. Snap ring
  5. Seal ring (small)
  6. Seal ring (big)
  7. Input shaft
  8. Forward clutch sub-assembly

DISASSEMBLY SERVICE POINT

SNAP RING REMOVAL

Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

INTERNAL GEAR REMOVAL

Remove the internal gear from the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SNAP RING REMOVAL

Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SNAP RING REMOVAL

Remove the snap ring using snap ring pliers, and remove the input shaft from the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SEAL RING REMOVAL

Remove the seal rings (small and big) from the input shaft.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

REASSEMBLY SERVICE POINT

SEAL RING INSTALLATION

CAUTION

Install the seal rings (small and big) on the input shaft.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SNAP RING INSTALLATION

CAUTION

Install the input shaft on the forward clutch drum, and attach the snap ring.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SNAP RING INSTALLATION

CAUTION Do not re-use the snap ring.

Install the snap ring on the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

INTERNAL GEAR INSTALLATION

Install the internal gear on the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

SNAP RING INSTALLATION

CAUTION Do not re-use the snap ring.

Install the snap ring on the forward clutch drum.

Mitsubishi Outlander. Continuously Variable Transaxle Overhaul

INSPECTION

FORWARD CLUTCH SUB-ASSEMBLY

Check if there is a damage, deformation, or burn marks, and replace the forward clutch sub-assembly if any defect is found.

INPUT SHAFT AND INTERNAL GEAR

Check if there is a damage or deformation, and replace if any defect is found.

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 Filling the fuel tank

WARNING: ● When handling fuel, comply with the safety regulations displayed by garages and filling stations. ● Before removing the fuel cap, be sure to get rid of your body’s static electricity by touching a metal part of the car or fuel pump. Any static electricity on your bod

 Diagnostic Function

ON-BOARD DIAGNOSTICS If the ASC-ECU detects any problem in the CAN communication line or the ECUs, which the ASC-ECU is communicating with, it stores a diagnostic trouble code. The DTCs have 73 items. The DTCs can be confirmed by connecting scan tool MB991958 (M.U.T.-III sub assembly.) The stored DT

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