Mitsubishi Outlander: Forward Clutch

DISASSEMBLY AND ASSEMBLY

Disassembly steps

1. Snap ring
2. Internal gear
3. Snap ring
4. Snap ring
5. Seal ring (small)
6. Seal ring (big)
7. Input shaft
8. Forward clutch sub-assembly

DISASSEMBLY SERVICE POINT

SNAP RING REMOVAL

Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.

INTERNAL GEAR REMOVAL

Remove the internal gear from the forward clutch drum.

SNAP RING REMOVAL

Using a flat blade screwdriver etc., remove the snap ring from the forward clutch drum.

SNAP RING REMOVAL

Remove the snap ring using snap ring pliers, and remove the input shaft from the forward clutch drum.

SEAL RING REMOVAL

Remove the seal rings (small and big) from the input shaft.

REASSEMBLY SERVICE POINT

SEAL RING INSTALLATION

CAUTION

• Apply vaseline when installing the seal rings.
• Do not re-use the seal rings.

Install the seal rings (small and big) on the input shaft.

SNAP RING INSTALLATION

CAUTION

• Be careful not to strain the snap ring by expanding it excessively.
• Do not re-use the snap ring.

Install the input shaft on the forward clutch drum, and attach the snap ring.

SNAP RING INSTALLATION

CAUTION Do not re-use the snap ring.

Install the snap ring on the forward clutch drum.

INTERNAL GEAR INSTALLATION

Install the internal gear on the forward clutch drum.

SNAP RING INSTALLATION

CAUTION Do not re-use the snap ring.

Install the snap ring on the forward clutch drum.

INSPECTION

FORWARD CLUTCH SUB-ASSEMBLY

Check if there is a damage, deformation, or burn marks, and replace the forward clutch sub-assembly if any defect is found.

INPUT SHAFT AND INTERNAL GEAR

Check if there is a damage or deformation, and replace if any defect is found.

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