Mitsubishi Outlander manuals

Mitsubishi Outlander: Door Assembly, Door Glass and Regulator, Door Handle and Latch

Mitsubishi Outlander 2007-2013 Service Manual / Body, Exterior, Interior and Supplemental / Body / Door / Door Assembly, Door Glass and Regulator, Door Handle and Latch

Door Assembly

REMOVAL AND INSTALLATION

Post-installation operation

<Front door>

Mitsubishi Outlander. Body

Damper removal

  1. Damper

Door assembly and front door hinge removal steps

  1. Wiring harness connector connection
  2. Door check connecting bolt
  3. Door assembly
  1. Fender rear protector
  2. Front door upper hinge
  3. Front door lower hinge

Striker removal steps

  1. Striker
  2. Striker shim

Door switch removal

  1. Door switch

<Rear door>

Mitsubishi Outlander. Body

Damper removal

  1. Damper

Door assembly removal steps

  1. Wiring harness connector connection
  2. Door check connecting bolt
  3. Door assembly

Rear door hinge removal steps

  1. Rear door upper hinge
  2. Rear door lower hinge

Striker removal steps

  1. Striker
  2. Striker shim

Door switch removal

  1. Door switch

Rear door catch removal

  1. Rear door catch

Rear door lock hook removal

  1. Rear door lock hook

INSTALLATION SERVICE POINT

STRIKER INSTALLATION

Install the striker so that the striker center does not deviate more than +-1.5 mm (0.06 inch) from the latch center.

Mitsubishi Outlander. Body

INSPECTION

DOOR SWITCH CHECK

Mitsubishi Outlander. Body

Door Glass and Regulator

REMOVAL AND INSTALLATION

Post-installation operation

<Front door>

Mitsubishi Outlander. Body

Door window glass assembly removal steps

  1. Door window glass assembly

Power window regulator assembly removal steps

  1. Power window regulator assembly
  2. Power window motor

Required Special Tool:

<Rear door>

Mitsubishi Outlander. Body

Door window glass assembly removal steps

  1. Door window glass assembly

Power window regulator assembly removal steps

  1. Power window regulator assembly
  2. Power window motor

Required Special Tool:

Mitsubishi Outlander. Body

Power window switch <Front door> removal step

  1. Power window switch panel assembly
  2. Power window switch panel
  3. Power window main switch <Driver's side>, power window sub switch <Front passenger's side>

Power window sub switch <Rear door> removal step

  1. Power window switch panel assembly
  2. Power window switch panel
  3. Power window sub switch

REMOVAL SERVICE POINT

POWER WINDOW REGULATOR REMOVAL

Mitsubishi Outlander. Body

1. Remove the door window glass installation bolts.

CAUTION If tinting film is adhered to the door window glass, attach special tool MB990480 to the outside of the glass to prevent the film from peeling off.

2. Lift the door window glass, and attach special tool MB990480 to the glass as shown to prevent the glass from falling.

3. Remove the power window regulator.

INSTALLATION SERVICE POINT

POST-INSTALLATION OPERATION CHECK <DRIVER'S SIDE ONLY>

When the following procedures are carried out, carry out the learning procedures of the power window fully closed position.

INSPECTION

POWER WINDOW SWITCH CONTINUITY CHECK

Mitsubishi Outlander. Body

Sub switch

Mitsubishi Outlander. Body

DOOR WINDOW REGULATOR CHECK

1. Connect a battery directly to the motor terminals and check that the motor runs smoothly.

2. Check that the motor runs in the opposite direction when the battery is connected with the polarity reversed.

3. If a defect is found, replace the window regulator as an assembly.

Mitsubishi Outlander. Body

<Front door (passenger's side)>

Mitsubishi Outlander. Body

Mitsubishi Outlander. Body

<Rear door>

Mitsubishi Outlander. Body

Door Handle and Latch

REMOVAL AND INSTALLATION

CAUTION When the door lock cylinder of the vehicle with WCM is replaced as a full service key set, the key must be registered with the barcode No. attached to the ignition key.

Pre-removal operation

Post-installation operation

<Front door>

Mitsubishi Outlander. Body

Mitsubishi Outlander. Body

Door inside handle removal

  1. Door inside handle

Door lock key cylinder and door outside handle removal steps

  1. Plug
  2. Door outside handle cover assembly <driver's side only>
  3. Door lock key cylinder <driver's side only>
  4. Door outside handle cover
  5. Door outside handle
  6. Door outside handle gasket
  7. Door outside handle base

Door handle and door latch removal steps

  1. Screw
  2. Door latch assembly
  3. Inside lock cable
  4. Inside handle cable
  5. Outside handle rod
  6. Front door outside lock rod
  7. Front door panel bracket

Door check removal steps

  1. Door check

<Rear door>

Mitsubishi Outlander. Body

Mitsubishi Outlander. Body

Door inside handle removal

  1. Door inside handle

Door lock key cylinder and door outside handle removal steps

  1. Plug
  2. Door outside handle cover
  3. Door outside handle
  4. Door outside handle gasket
  5. Door outside handle base

Door handle and door latch removal steps

  1. Screw
  2. Door latch assembly
  3. Inside lock cable
  4. Inside handle cable
  5. Outside handle rod

Door check removal steps

  1. Door check

INSTALLATION SERVICE POINTS

DOOR CHECK INSTALLATION

Install the door check with the following identification marks facing upward.

Mitsubishi Outlander. Body

Mitsubishi Outlander. Body

DOOR INSIDE HANDLE INSTALLATION

When connecting the inside cable to the door inside handle, ensure that the door latch and the inside handle are unlocked.

INSPECTION

FRONT DOOR LOCK ACTUATOR CHECK

Mitsubishi Outlander. Body

ACTUATOR OPERATION CHECK

Mitsubishi Outlander. Body

ACTUATOR SWITCH CHECK <DRIVER'S SIDE>

Mitsubishi Outlander. Body

ACTUATOR SWITCH CHECK <PASSENGER'S SIDE [Vehicles with keyless operation system (KOS) ] >

Mitsubishi Outlander. Body

REAR DOOR LOCK ACTUATOR CHECK

Mitsubishi Outlander. Body

ACTUATOR OPERATION CHECK

Mitsubishi Outlander. Body

CENTRAL DOOR LOCK SWITCH CONTINUITY CHECK

Remove the power window switch.

Mitsubishi Outlander. Body

<DRIVER'S SIDE>

Mitsubishi Outlander. Body

Mitsubishi Outlander. Body

<PASSENGER'S SIDE>

Mitsubishi Outlander. Body

LOCK/UNLOCK SWITCH CHECK

Mitsubishi Outlander. Body

<VEHICLE WITH KOS>

Mitsubishi Outlander. Body

READ NEXT:

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 Liftgate

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 Sunroof

SPECIFICATIONS SERVICE SPECIFICATION SEALANT GENERAL INFORMATION SUNROOF FUNCTION A motor-driven inner slide-type glass sunroof with a tilt-up mechanism is available in some models as optional equip

SEE MORE:

 Fusible links

The fusible links will melt to prevent a fire if a large current attempts to flow through certain electrical systems. In case of a melted fuse link, we recommend you to have your vehicle inspected. For the fusible links, please refer to “Fuse load capacity”. WARNING: ● Fusible links

 Front Disc Brake Assembly

REMOVAL AND INSTALLATION Pre-removal operation Brake Fluid Draining Post-installation operation Brake Fluid Refilling and Air Bleeding Brake Disk Runout Inspection/Correction Removal steps Brake hose (brake caliper side) connection Gasket Brake caliper assembly Front brake disk Clip

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