Mitsubishi Outlander: Exhaust Manifold

REMOVAL AND INSTALLATION

<4WD>

Removal steps

1. Exhaust manifold bracket C
2. Exhaust manifold bracket A
3. Crankshaft position sensor cover
4. Crankshaft position sensor
5. O-ring
6. Exhaust manifold upper cover
7. Exhaust manifold lower cover
8. Exhaust manifold
9. Exhaust manifold gasket

<2WD - Except vehicles for California>

Removal steps

1. Exhaust manifold bracket D
2. Exhaust manifold bracket B
3. Crankshaft position sensor cover
4. Exhaust manifold bracket A
5. Crankshaft position sensor
6. O-ring
7. Exhaust manifold upper cover
8. Exhaust manifold
9. Exhaust manifold gasket
10. Exhaust manifold lower cover

<2WD - Vehicles for California>

Removal steps

1. Exhaust manifold bracket
2. Crankshaft position sensor cover
3. Crankshaft position sensor
4. O-ring
5. Exhaust manifold upper cover
6. Exhaust manifold
7. Exhaust manifold gasket
8. Exhaust manifold lower cover

INSTALLATION SERVICE POINTS

EXHAUST MANIFOLD BRACKET INSTALLATION

CAUTION

The exhaust manifold gasket, washers and nuts must not be reused.

CRANKSHAFT POSITION SENSOR / O-RING INSTALLATION

CAUTION

• Do not apply a force such as torsion or twist to the O-ring during assembly of the sensor.
• Assemble the sensor, taking care not to give a shock to it.
• Do not use a sensor that has fallen down.

Tighten the crank angle sensor to the specified tightening torque of 11 +- 1 N*m.

EXHAUST MANIFOLD BRACKET INSTALLATION

Make sure that exhaust manifold bracket A is in intimate contact with the exhaust manifold and cylinder block, and then tighten it to the specified tightening torque.

Tightening torque:
M10: 41 +- 10 N*m (30 +- 7 ft-lb)
M8: 20 +- 5 N*m (15 +- 3 ft-lb)

Water Hose and Pipe

REMOVAL AND INSTALLATION

Removal steps

1. Water hose
2. Water hose
3. Engine coolant temperature sensor
4. Water outlet fitting
5. Outlet fitting gasket
6. Water inlet fitting
7. Thermostat
8. Thermostat housing
9. Thermostat housing gasket
10. Water pipe assembly
11. Water pipe gasket
12. O-ring
13. Water pump assembly
14. Water pump gasket
15. Engine hanger
16. Camshaft position sensor
17. O-ring
18. Camshaft position sensor
19. O-ring

INSTALLATION SERVICE POINTS

THERMOSTAT HOUSING / WATER PIPE ASSEMBLY INSTALLATION

Assemble the thermostat housing and water pipe, and temporarily tighten them to the cylinder head and water pump. Then tighten them to the specified tightening.

Tightening torque: 24 +- 3 N*m (18 +- 1 ft-lb)

THERMOSTAT INSTALLATION

Install the thermostat with the jiggle-valve facing almost straight upwards.

ENGINE COOLANT TEMPERATURE SENSOR INSTALLATION

CAUTION

Be careful not to give a shock, twist and the like to the resin mold with a tool during installation.

1. Apply an appropriate and minimum amount of sealant to the coolant temperature sensor, taking care not to allow sealant to squeeze out.

Specified sealant: Three bond 1324N, LOCTITE 262 or equivalent

2. Tighten the coolant temperature sensor to the cylinder block to the specified tightening torque.

Tightening torque: 30 +- 9 N*m (22 +- 6 ft-lb)

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