Mitsubishi Outlander manuals

Mitsubishi Outlander: Specification(s), Front/Rear Bumper Assembly

Specification(s)

SERVICE SPECIVFICATIONS

Mitsubishi Outlander. Exterior

ADHESIVES

Mitsubishi Outlander. Exterior

LUBRICANT

Mitsubishi Outlander. Exterior

Front Bumper Assembly

REMOVAL AND INSTALLATION

Pre-removal and post-installation operation

Mitsubishi Outlander. Exterior

Removal steps

  1. Front bumper assembly
  2. Front bumper side bracket
  1. Headlight bracket
  2. Front end panel guide
  1. Front bumper reinforcement
  2. Bumper lower bracket

DISASSEMBLY AND REASSEMBLY

Mitsubishi Outlander. Exterior

Disassembly steps

  1. Hood weatherstrip front
  2. Rivet
  3. Front bumper reinforcement
  4. Front bumper extension A <Some models>
  5. Oil cooler duct <Vehicles with oil cooler>
  6. Front bumper air guide duct
  7. Front bumper core
  8. Radiator grille
  9. Front bumper grille
  10. Front fog light bezel <Vehicles with front fog lights>
  11. Front fog light <Vehicles with front fog light>
  12. Front bumper light hole cover <Vehicles without front fog light>
  13. Front bumper harness
  14. Front bumper center garnish <Type 1: Material color>
  15. Front bumper center garnish <Type 2: Chromium plating>
  16. Front bumper face

DISASSEMBLY SERVICE POINT

RIVETS REMOVAL

Use a drill [(φ 4.0 mm(0.16 in) ] to make a hole in the rivet to break it, and remove the rivet.

Mitsubishi Outlander. Exterior

REASSEMBLY SERVICE POINT

RIVETS INSTALLATION

Use a rivet tool shown as in the illustration to connect the parts with rivets by the following procedures:

1. Insert the rivet into a corresponding location.

2. Set the rivet tool at a portion A of rivet.

3. While pushing the flange surface of the rivet onto parts to be fixed with the rivet tool, press the handle of the tool.

4. Thin part of portion A of the rivet will be cut off and the parts is fixed in position.

Mitsubishi Outlander. Exterior

Rear Bumper Assembly

REMOVAL AND INSTALLATION

Mitsubishi Outlander. Exterior

Removal steps

  1. Splash shield mounting clips
  2. Rear bumper cover
  3. Rear bumper assembly
  4. Rear bumper beam assembly
  5. Rear bumper side bracket
  6. Rear bumper face side bracket

DISASSEMBLY AND ASSEMBLY

Mitsubishi Outlander. Exterior

Disassembly steps

  1. Rear corner bumper
  2. Rear side marker light
  3. Rear bumper face
  4. Rear bumper harness
  5. Rear bumper weatherstrip
  6. Towing cover

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 Radiator Grille, Moldings, Garnishes

Radiator Grille REMOVAL AND INSTALLATION Removal steps Headlight support panel cover Front bumper assembly Radiator grille Front-three diamond mark Headlight support upper panel cover Mol

 Door Sash Tape

SPECIAL TOOL REMOVAL AND INSTALLATION Pre-removal and post-installation operation Door Trim Assembly Removal and Installation Door Beltline Weatherstrip Inner Removal and Installation Door Openin

 Side Air Dam, Under Cover, Roof Rail, Liftgate Spoiler

Side Air Dam REMOVAL AND INSTALLATION Removal Side air dam REMOVAL SERVICE POINT SIDE AIR DAM REMOVAL Gently lift and remove the side air dam. If there is any double- sided tape remaining on the s

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 Instrument Panel Assembly

Adhesive NOTE: The symbol in parentheses indicates a part number. Special Tool Instrument Panel Assembly REMOVAL AND INSTALLATION The following bolts and screws are used for installing the instrument panel: The bolts and screws are indicated by symbols in the illustrations in sections "REMOVAL AN

 Cleaning the exterior of your vehicle

If the following is left on your vehicle, it may cause corrosion, discolouration and stains, wash the vehicle as soon as possible. ● Seawater, road deicing products. ● Soot and dust, iron powder from factories, chemical substance (acids, alkalis, coal-tar, etc.). ● Droppings

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