Mitsubishi Outlander: Specification(s), Front/Rear Bumper Assembly

Specification(s)

SERVICE SPECIVFICATIONS

ADHESIVES

LUBRICANT

Front Bumper Assembly

REMOVAL AND INSTALLATION

Pre-removal and post-installation operation

• Headlight support panel cover removal and installation
• Engine room under cover front removal and installation
• Splash shield removal and installation

Removal steps

• Fog light connector connection <Vehicles with fog light>

1. Front bumper assembly
2. Front bumper side bracket

• Ambient temperature sensor

3. Headlight bracket
4. Front end panel guide

• Horn
• Front harness

5. Front bumper reinforcement
6. Bumper lower bracket

DISASSEMBLY AND REASSEMBLY

Disassembly steps

1. Hood weatherstrip front
2. Rivet
3. Front bumper reinforcement
4. Front bumper extension A <Some models>
5. Oil cooler duct <Vehicles with oil cooler>
6. Front bumper air guide duct
7. Front bumper core
8. Radiator grille
9. Front bumper grille
10. Front fog light bezel <Vehicles with front fog lights>
11. Front fog light <Vehicles with front fog light>
12. Front bumper light hole cover <Vehicles without front fog light>
13. Front bumper harness
14. Front bumper center garnish <Type 1: Material color>
15. Front bumper center garnish <Type 2: Chromium plating>
16. Front bumper face

DISASSEMBLY SERVICE POINT

RIVETS REMOVAL

Use a drill [(φ 4.0 mm(0.16 in) ] to make a hole in the rivet to break it, and remove the rivet.

REASSEMBLY SERVICE POINT

RIVETS INSTALLATION

Use a rivet tool shown as in the illustration to connect the parts with rivets by the following procedures:

1. Insert the rivet into a corresponding location.

2. Set the rivet tool at a portion A of rivet.

3. While pushing the flange surface of the rivet onto parts to be fixed with the rivet tool, press the handle of the tool.

4. Thin part of portion A of the rivet will be cut off and the parts is fixed in position.

Rear Bumper Assembly

REMOVAL AND INSTALLATION

Removal steps

• Rear combination light
• Rear bumper harness connector connection

1. Splash shield mounting clips
2. Rear bumper cover
3. Rear bumper assembly
4. Rear bumper beam assembly
5. Rear bumper side bracket
6. Rear bumper face side bracket

DISASSEMBLY AND ASSEMBLY

Disassembly steps

• Rear side marker light connector connection

1. Rear corner bumper
2. Rear side marker light
3. Rear bumper face
4. Rear bumper harness
5. Rear bumper weatherstrip
6. Towing cover

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