Mitsubishi Outlander manuals

Mitsubishi Outlander: Specification(s), Front/Rear Bumper Assembly

Specification(s)

SERVICE SPECIVFICATIONS

Mitsubishi Outlander. Exterior

ADHESIVES

Mitsubishi Outlander. Exterior

LUBRICANT

Mitsubishi Outlander. Exterior

Front Bumper Assembly

REMOVAL AND INSTALLATION

Pre-removal and post-installation operation

Mitsubishi Outlander. Exterior

Removal steps

  1. Front bumper assembly
  2. Front bumper side bracket
  1. Headlight bracket
  2. Front end panel guide
  1. Front bumper reinforcement
  2. Bumper lower bracket

DISASSEMBLY AND REASSEMBLY

Mitsubishi Outlander. Exterior

Disassembly steps

  1. Hood weatherstrip front
  2. Rivet
  3. Front bumper reinforcement
  4. Front bumper extension A <Some models>
  5. Oil cooler duct <Vehicles with oil cooler>
  6. Front bumper air guide duct
  7. Front bumper core
  8. Radiator grille
  9. Front bumper grille
  10. Front fog light bezel <Vehicles with front fog lights>
  11. Front fog light <Vehicles with front fog light>
  12. Front bumper light hole cover <Vehicles without front fog light>
  13. Front bumper harness
  14. Front bumper center garnish <Type 1: Material color>
  15. Front bumper center garnish <Type 2: Chromium plating>
  16. Front bumper face

DISASSEMBLY SERVICE POINT

RIVETS REMOVAL

Use a drill [(φ 4.0 mm(0.16 in) ] to make a hole in the rivet to break it, and remove the rivet.

Mitsubishi Outlander. Exterior

REASSEMBLY SERVICE POINT

RIVETS INSTALLATION

Use a rivet tool shown as in the illustration to connect the parts with rivets by the following procedures:

1. Insert the rivet into a corresponding location.

2. Set the rivet tool at a portion A of rivet.

3. While pushing the flange surface of the rivet onto parts to be fixed with the rivet tool, press the handle of the tool.

4. Thin part of portion A of the rivet will be cut off and the parts is fixed in position.

Mitsubishi Outlander. Exterior

Rear Bumper Assembly

REMOVAL AND INSTALLATION

Mitsubishi Outlander. Exterior

Removal steps

  1. Splash shield mounting clips
  2. Rear bumper cover
  3. Rear bumper assembly
  4. Rear bumper beam assembly
  5. Rear bumper side bracket
  6. Rear bumper face side bracket

DISASSEMBLY AND ASSEMBLY

Mitsubishi Outlander. Exterior

Disassembly steps

  1. Rear corner bumper
  2. Rear side marker light
  3. Rear bumper face
  4. Rear bumper harness
  5. Rear bumper weatherstrip
  6. Towing cover

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 Radiator Grille, Moldings, Garnishes

Radiator Grille REMOVAL AND INSTALLATION Removal steps Headlight support panel cover Front bumper assembly Radiator grille Front-three diamond mark Headlight support upper panel cover Mol

 Door Sash Tape

SPECIAL TOOL REMOVAL AND INSTALLATION Pre-removal and post-installation operation Door Trim Assembly Removal and Installation Door Beltline Weatherstrip Inner Removal and Installation Door Openin

 Side Air Dam, Under Cover, Roof Rail, Liftgate Spoiler

Side Air Dam REMOVAL AND INSTALLATION Removal Side air dam REMOVAL SERVICE POINT SIDE AIR DAM REMOVAL Gently lift and remove the side air dam. If there is any double- sided tape remaining on the s

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 Towing

If your vehicle needs to be towed If you need to tow your vehicle, we recommend that you contact a MITSUBISHI MOTORS Authorised Service Point or tow truck company. In the following cases, transport the vehicle using a tow truck. ● The engine runs but the vehicle does not move, or an abn

 Charging System

GENERAL INFORMATION The charging system charges the battery with the generator output to keep the battery charged at a constant level during varying electrical load. OPERATION Rotation of the excited field coil generates AC voltage in the stator. This alternating current is rectified through diode

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